Kitting and Assembly Services

Phase V specializes in kitting and assembly services to help streamline your ecommerce operations.

Whether you offer subscription boxes, products with multiple components, or bundles, our team helps simplify the process of creating kits. We work with your unique specifications, so your customers receive exactly what you envision and help eliminate the time-consuming pick and pack process.

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What are kitting and assembly services?

Kitting and assembly involve grouping multiple individual items or components into a single unit or set before fulfillment.

This may include assembling products, bundling complementary items, or creating custom packages that ship together as one SKU.

The benefits of using a 3PL for kitting and assembly

Partnering with Phase V for your kitting and assembly needs provides your business with:

Reduced order processing time through pre‑assembled kits

Minimized picking and packing errors

Enhanced product presentation with professional packaging

How our kitting and assembly services work

1 Inventory receiving

All individual components are received and inspected at our facility. Each SKU is scanned into our warehouse management system to ensure real-time visibility. This ensures only approved inventory moves forward into the kitting process.

2 Storage & inventory control

Products are stored in designated warehouse locations for efficient access and tracking. Inventory levels are continuously monitored across all components and assemblies. This allows us to prevent shortages while maintaining full inventory accuracy.

3 Precise kitting and assembly execution

Components are picked and assembled according to your exact specifications. Our team follows standardized procedures to ensure consistency across every kit. This process supports our 99.95% order accuracy rate across all kitting and assembly services.

4 Packing & shipping

Completed kits are securely packed and labeled for shipment. For recurring programs like subscription boxes, we can create scheduled kitting and shipping timelines based on your release cadence. This ensures orders go out consistently and on time without last-minute assembly rushes.

Why choose Phase V for kitting and assembly services?

99.95% order accuracy rate

Our proven processes deliver a 99.95% order accuracy rate, guaranteeing your kits are assembled exactly as specified every time.
Every kit is assembled according to your exact requirements, from component order to packaging details. We support simple bundles, complex multi-SKU kits, and branded assemblies.
By pre-assembling kits and optimizing packaging, we help reduce shipping costs and dimensional weight. This results in more predictable shipping expenses and improved margins.
Kitting and assembly integrate seamlessly with our storage, fulfillment, and shipping services. You get a single partner managing the entire workflow from inventory to delivery.

How do you know when it’s time to outsource kitting and assembly to a 3PL provider?

You’re struggling to keep up with assembling kits

When building kits manually slows down fulfillment, outsourcing kitting and assembly keeps orders moving on time.

Kits are being packed incorrectly or missing components

Frequent errors in assembling or bundling products indicate it’s time for professional kitting and assembly services.

High-demand periods or subscription schedules overwhelm your team

Outsourcing allows a 3PL to scale your kitting and assembly operations for seasonal or recurring box programs.

Delays in assembling kits are affecting customer satisfaction

Professional kitting and assembly ensures every kit is complete, accurate, and shipped on schedule.

Your warehouse can’t handle kit components efficiently

Limited space makes organizing and storing individual kit components difficult, and a 3PL provides optimized storage and workflow.

Our focus on merchants

We customize our logistics to help your business maximize its success and growth opportunities.

With over 35 years as a leader in the order fulfillment company industry for ecommerce businesses, we are focused on maximizing customer experience and satisfaction. Customer-centric, scalable, no-hassle third-party logistics for your growing ecommerce business.

Real stories,
real solutions

Explore how Phase V Fulfillment has helped businesses overcome their logistics and fulfillment hurdles. Our case studies provide an in-depth look at the challenges our clients faced and the tailored solutions we implemented.

Frequently asked questions

What types of products can you kit and assemble?

We handle everything from subscription boxes and multi-piece bundles to promotional kits and custom assemblies.
Yes, every kit can be packaged, labeled, and branded according to your exact specifications.
Turnaround times depend on the size and complexity of the kits, but we work to meet your schedule reliably.
Absolutely! We integrate kitting with storage, packing, and shipping for a seamless workflow.
Yes, we can create scheduled kitting and assembly for subscription boxes to ensure consistent deliveries.